Introduction
ABRANE® Membrane
Bioreactor
ATAL High Rate Filtration
ATAL BAF Process
ATAL Cross Flow
Sedimentation Tank
ATAL Automatic Refuse
Collection System
Heinicke Cremator
ABEL Membrane Pump
Siemens Filter Press
Flakewood Compressor
LEOPOLD Filter
Maxit Filter Media
Siemens IWS
Microfilter Model
SATTLER Double
Membrane Biogas
Storage Tank
 
 

Product: Technical Information on BAF Process
 

Manufacturer: Germany BHU
 

Up-flow BAF:
 
Low risk of clogging, since water and air (or water and N2 produced in denitrification) are flowing in the same upward direction.
Good O2 transfer within the filter bed.
Highest O2 concentration where it is needed most, e.g. at the raw water inlet.
Good removal of N2 produced during denitrification.
The filter is filled with media, which serves as support for a biofilm. Usually, the biofilm is quite thin (only a few hundred £gm), and highly active.

Since larger size particles are difficult to remove during backwash (although a specific backwash sequence is used for this), fine screening (2-3mm) is recommended before the raw water enters the biofilter to avoid problems.

 
 

Process overview:
 
Raw wastewater is introduced underneath the nozzle floor into the filter. In aerated filters, process air is added in addition as oxygen source for degradation. Both water and air cross the nozzles installed in the nozzle floor, which have the function to evenly distribute both across the filter section. After crossing the nozzles, water and air flow through the pore volume of the filter media above.
Pollutants present in soluble form (such as BODsol, or NH4-N) enter the biofilm by diffusion and are degraded or converted (NH4-N¡áNO3-N) by the bacteria within the biofilm.
Suspended solids are removed by the filtering effect of the media, which is improved by the biofilm, since the surface of a biofilm has better characteristics for particle deposit than the inorganic surface of the media itself.
Small particles such as bacteria (for instance E. coli) are also removed to a limited extend (usually 0.5 to 1.0 log per filter stage).
The treated water leaves the filter media at the top and flows, via an effluent weir, to the treated water collection channel.
 
 

Design and configuration of BAF:
 
To design water flow velocities according to raw water quality (pollution load) and the treatment type. Typical velocities are:
 
4 to 16m/h for C removal and preDenitrification
4 to 20m/h for nitrification (higher in special cases)
10-30m/h for post-denitrification
The BAF is usually constructed in concrete, especially for larger sizes.
Typical sizes of filters range from 10 to 90m2. Sizes up to 140m2 have been built. Usually.
The section of the filters is selected in a way to reduce the length of the piping gallery (the filter front).
The overflow weir is installed in parallel to have sufficient length for effluent. Enough gallery length to install all pipes and channels going to and coming from the filter.
Typical ratios are filter front to filter length 1¡Ñ1.2 to 1¡Ñ1.5.
The height of the nozzle floor is selected according to the filter size, in order to optimize the hydraulic conditions during filtration and backwash. Typical heights are 1.1 to 1.5m.
Water depth above the filter media is typically 1.1 to 1.3m.
The nozzle floor usually is constructed as precast concrete element, which is produced under well-controlled conditions outside the filter. It is then installed on support beams inside the filter and sealed to the filter walls. Very high requirements on horizontal installation of the nozzle floor must be met, since otherwise no even distribution of air is possible.
The nozzles are special type PE nozzles, carrying all bores and slots for water and air collection and distribution. They are installed into the nozzle floor, using threaded counter parts which have been cast into the concrete before.
 
 

Filter Media:
 
Filter Media bears two functions:
 
As support for the development of a biofilm, which degrades soluble pollutants such as BOD.
As filter media for removal of suspended solids.
The media used can be produced directly from natural sources (such as pouzzolane), with simple sieving to the required grain size distribution.
It can be produced in a more elaborate way by artificially expanding clay through pelletising, heating, and sieving.
Natural filter media with low density is used for biomass support and growth.
 
Reasonable price
Good mechanic strength and thus long lifetime
Low density requiring only low backwash water velocities
High removal rates and efficiencies of the biofilm process
Good resistance to clogging, even under the difficult conditions of pre-denitrification (only summarized pretreatment) and post-denitrification (biomass with high clogging potential)
High flow rates possible (for instance well over 20m/h for post-denitrification)
Low loss of filter media (<3% per year)
Large number of biofilters in operation with good results
Filter media characteristics:
 
Grain size range,
Effective size,
Uniformity coefficient,
Specific density,
Resistance to abrasion, etc.
Selection of filter media size:
 
For carbon removal, a grain size of 3 to 5mm is appropriate,
Nitrification of a wastewater low in suspended solids is done using a grain size of 2.5 to 4mm.
The media depth used is also a function of the specific task of the biofilter, and of the wastewater characteristics. Usually, media depths range from 3 to 4m.
Installation:
 
Depending on the grain size and other parameters, the media is installed directly on top of the nozzle floor,
Using a layer of 20 to 30cm of intermediate support layer (gravel).
 
 

Aeration:
 

Two ways are used for air injection into the filter: under the nozzle floor or above. Injection under the nozzle floor has the advantage of lower investment cost, since no additional nozzles for air injection are required. In addition, air injection nozzles above the nozzle floor, embedded in the filter media are difficult to replace in case if failure. So air injection without such nozzles represents less risk of equipment failure.

On the other side, additional nozzles or diffusers above the filter floor tend to give slightly higher O2 transfer rates, thus reducing operation cost. BHU proposes to test both methods on O2 injection under the specific site conditions of Hong Kong.

In a general sense, O2 transfer efficiency under wastewater conditions in BAF filters is in the order of 15 to 22%, depending to air/water ratio, O2 consumption within the filter, and filter velocities of air and water.

 
 

Backwash:
 

Backwash is done in regular time intervals to remove sludge and biofilm produced within the filter media.

Depending on the raw water quality (concentration of BOD, SS, etc.) and the operation parameters of the filter (filter velocity, grain size of media), backwash is done every 16 to 36 hours. In most cases 24h or 36 hours is the usual time interval.

Usually, backwash is initiated either by the elapsed time since the last backwash. However, to protect the filter from clogging, the pressure underneath the nozzle floor is used as control parameter. If this pressure becomes higher than a pre-selected value, a backwash is initiated.

Usually, the filters are designed and operated in a way not to exceed 2.5 to 3.0 of total pressure loss (including piping, nozzle floor etc.).

The backwash is composed of several, well studied sequences of lowering of the water level, air backwash only, air + water backwash and water only backwash.

Backwash velocities for water are between 20 and 35m/h, depending on the filter characteristics.

Backwash water consumption and wastewater production is in the order of 10 to 11m3 per m2 of filter and per backwash.

Air backwash velocities are 80-100Nm/h.

The length of each backwash, including valve operation, is in the order of 35 to 45 minutes.

Backwash water typically contains 500 to 1000mg/l suspended solids. These solids are rather easy to settle out, since the biofilm process produces compact flocs, with sludge volume indices in the order of 50 to 80ml/g.

 
 

Treated Water Quality:
 

Although it is not very easy to give treatment performances of BAF plants in a generalized way, the following effluent quality can be expected for normal municipal wastewater, if BAF technology is used either downstream of a pre-treatment, or as multi-stage biofilters.

Effluent concentrations after BAF treatment (multistage)
Concentrations in mg/l in 24h mixed samples
COD 40-60 NH4-N 1-2
BOD 5-15 NO3-N 4-6 with methanol
SS 10-15 Ptot 1,0 with Fe dosing
TN 6-10*    

(*)6mg/l with post-denitrification using methanol

 
 

Other Details:
 

Control of BAF is always done by a centralized control system, in order to minimize manual operation and process risk. This is especially true for filter backwash.

Different flow rates to the plant are treated by
 
Taking filters into standby below a minimum flow velocity
Taking filters into operation above a defined maximum flow velocity or pollution load per filter distributing the raw water evenly to all filters in operation
 
 

References:
 
   
 
  Dalian WWTP
 
  South of Budapest WWTP