Introduction
ABRANE® Membrane
Bioreactor
ATAL High Rate Filtration
ATAL BAF Process
ATAL Cross Flow
Sedimentation Tank
ATAL Automatic Refuse
Collection System
Heinicke Cremator
ABEL Membrane Pump
Siemens Filter Press
Flakewood Compressor
LEOPOLD Filter
Maxit Filter Media
Siemens IWS
Microfilter Model
SATTLER Double
Membrane Biogas
Storage Tank
 
 

Maxit Filter Media
 
   
 
 
 
 

Company Presentation:
 

Maxit as is a part of the international Maxit Group, which is fully owned by the French Saint-Gobain Group.The Saint Gobain is one of the world's 100 largest industrial groups. Maxit Group has activities in about 57 countries around the world and approximately 207,000 employees.

Maxit Group specializes in the manufacture of high quality clay and premix products, and is one of the largest clay manufacturers in the world.

In addition to building sector activities, maxit as develops, manufactures and sells filter media to be used for different type of water and wastewater treatment processes as well as odour treatment.

 
 

Filtralite Properties:
 

Filtralite filter media is made by burning of clay at about 1200°C, followed by crushing and sieving.

The material has a porous structure and when crushed, a large surface area is exposed. Dry particle densities in the range 500-1600 kg/m3, and aggregate size in the range 0-20 mm, can be "tailor-made" to the specific application. The aggregates do not release harmful substances, and the acid solubility is minimal. Despite its low density and high porosity, Filtralite has high abrasion and impact resistance.

 
 

Filtralite Qualities:
 

Three main types of Filtralite are available, with three different densities. For drinking water applications crushed material is used. This gives angular grains and allows the porous core to be exposed to the water. Products conform to ISO9001 quality management standard.

 
 

Different Filtralite Qualities:
 
Type of Material Dry Particle Density (kg/m3) Typical Application
Filtralite NC 0.8-1.6mm 1000 - 1200 Dual media filtration, biological filtration
Filtralite NC 1.5-2.5mm 1000 - 1200 Dual media filtration, biological filtration
Filtralite MC 0.8-1.6mm 1300 - 1500 Mono - or Dual media filtration, biological filtration
Filtralite MC 1.5-2.5mm 1200 - 1400 Mono- or Dual media filtration, biological filtration
Filtralite MC 2.5-4mm 1100 - 1300 Biological filtration
Filtralite HC 0.8-1.6mm 1500 - 1700 Mono - or Dual media filtration
Filtralite HC 1.5-2.5mm 1400 - 1600 Mono media filtration, biological filtration
Filtralite HC 2.5-5mm 1400 - 1600 Biological filtration
Filtralite HR 3-6mm 1400 - 1600 Biological filtration
Filtralite HR 4-8mm 1400 - 1600 Biological filtration
 
 

Application of Filtralite:
 
Filtralite is inert ceramic particles with a dense shell surrounding a porous core. This makes it suitable for use in different water treatment processes, such as:
Biological treatment
Tertiary filtration
Odour treatment
 
 

Physical Filtration:
 

Filtration of is the most traditional type of water treatment. Filtralite has the ideal properties to work as a good filter media in both single- and dual media filters of filtration of coagulated water.

In dual media filters Filtralite has proved to be as good as, or better than, comparable media. By replacing the most traditional top layer filter material, anthracite, with Filtralite, time between backwashes can be increased by about 25%. This means fewer stops for backwash and reduced use of backwash water, resulting in more stable water quality and lower operational costs.

An even better filter performance can be obtained by also replacing the sand in the bottom layer with Filtralite. The so called Filtralite Mono_muti filter, consisting of a bottom layer of Filtralite HC 0.6-1.6 mm and a top layer of Filterlite NC 1.5-2.5 mm, gives extremely low head loss and good water quality. Due to the low density of both layers, the water velocity needed for backwash is much lower than for for filters using sand as bottom layer.

Filters with Filtralite can be operated within a large range of filtration rates. The filtration rate will always be dependent of the configuration of the filter and the treatment process. Existing Filtralite filters operate from about 2 m/h up to around 20 m/h.

 
Example of Dual media filtration with Filtralite
Plant Fredrikstad water works
Place Fredrikstad, Norway
Volume of water produced 42,000 m3/day
Type of process Coagulation, Flocculation and sedimentation followed by dual media filtration and disinfection
Results Turbidity removal > 98% (0.12 FTU out)
  Colour removal > 95% (3 mg Pt/l out)
Type of Filtralite delivered Filtralite MC 1.5-2.5mm
Volume delivered 206 m3
Year of delivery 2003
 
 

Biological Filtration:
 

In biological filters bacteria attach to the filter media and biofilm arises on the surfaces of the filter grains. A large available surface area for bfiofilm growth is one of the most essential properties of filter media used in biofilm processes. The crushed Filtralite grains have a large surface area, resulting in Filtralite being an ideal media for use in biological treatment processes.

Tests have shown that Filtralite is as good as or better than alternative carrier materials for biological treatment of drinking water. Ammonia, iron, manganese and other biodegradable substances can be effectively removed in biological treatment using Filtralite as a carrier media.

An important factor for an efficient biological treatment process is the time the water is in contact with the biofilm. The most common way to quantify the contact time is the Empty Bed Contact Time (EBCT), which is defined as the time the water needs for passing through the entire filter volume. The needed EBCT vary for different water qualities and treatment systems, but about 20 minutes is quite normal for many systems. To be able to define the correct EBCT for a specific system it is recommended to run a pilot test. Existing Filtralite biofilters operate with filtration rate up to about 30 m/h.

 
Example of biological treatment with Filtralite
Plant Tai Po Water Treatment Works
Place Hong Kong
Volume of water produced 250,000 m3/day
Type of process Biological aerated filters for removal of ammonia and manganese
Results Ammonia removal > 90%
  Manganese removal > 50%
Type of Filtralite delivered Filtralite HC 2.5-5mm
Volume delivered 3000 m3
Year of delivery 2001
 
Example of biological treatment with Filtralite
Plant Dalian Malian Wastewater Treatment Plant
Place Dalian, China
Volume of water produced 120,000 m3/day
Type of process Biological aerated filters for nitrification, BOD, COD and SS removal
Results BOD5 In:216mg/l Out: 3mg/l
  COD In:480mg/l Out: 30mg/l
  SS In:350mg/l Out: 8mg/l
  NH4-N Out: 1.1mg/l
Type of Filtralite delivered Filtralite HC 2.5-5mm, Filtralite HR 3-6mm
Volume delivered 8000 m3
Year of delivery 2000
 
 

Pre-treatment for desalination:
 

In desalination plants it is of great importance for the operation of the entire plant that the pre-treatment of the water is good before the salt is to be removed. For reverse osmosis (RO) desalination plants a good pre-treatment is essential for avoiding membrane fouling, resulting in reduced water production and increased operational costs.

Filtralite has excellent properties for use in pre-treatment filters in desalination plants, both in filters for filtration of coagulated water and in biological processes. Use of Filtralite will provide low SDI values, reduced danger for bio-fouling of membranes and long filter runs between backwashes.

 
Example of desalination pre-treatment with Filtralite
Plant Agadir, Morocco
Volume of water produced 1,000 m3/day
Type of process Single media sand change to dual media Filtralite/sand
Results Time between backwashes:
 
4 hours for old sand filters
4 days for new dual media filters
Type of Filtralite delivered Filtralite MC 1.5-2.5mm
Volume delivered 12 m3
Year of delivery 2005
 
 

Tertiary Filtration:
 

As water is a scarce resource in many parts of the world, reuse of water has become more and more normal. To be able to reuse the effluents, tertiary filtration for removal of suspended solids is necessary. The same will be the situation in areas with extra sensitive recipients.

Filtralite has proved to be as good as, or better than, comparable filter media, both in single- and dual media filters. In dual media filters, by replacing the most traditional top layer filter material, anthracite, with Filtralite, time between backwashes can be increased by about 25%. This means fewer stops for backwash and reduced use of backwash water, resulting in more stable operation and lower operational costs.

Filters with Filtralite can be operated within a large range of filtration rates. The filtration rate will always be dependent of the configuration of the filter and the treatment process. Filtralite tertiary filters can operate at up to around 15-20m/h.

 
Example of tertiary filtration with Filtralite
Plant Kappalaverket
Place Stockholm, Sweden
Volume of water produced 140,000 m3/day
Type of process Activated sludge followed by dual media filters
Results TP In:1.0mg/l Out: 0.22mg/l
  SS In:4mg/l Out: 0.6mg/l
Type of Filtralite delivered Filtralite MC 2.5-4mm
Volume delivered 1,800 m3
Year of delivery 1997
 
 

Industrial Effluents:
 

Industrial effluents can have extremely high contents of specific substances. Very specialized treatment processes are therefore necessary for treating thes types of waters.

In many types of industrial effluents biodegradable matters like ammonia is a big problem. Filtralite have ideal properties for providing effective removal of ammonia, whatever the concentration is, in fixed film bio-reactors. The very porous Filtralite grains have a large available surface area for bacteria to grow on, resulting in highly effective degrading of the biodegradable substances.

Also for physical filtration of industrial effluents Filtralite is extremely suitable. The angular and porous filter grains allow very long filter runs and high storage capacity for suspended solids.

 
 

Water Reuse:
 

As water is more and more scarce resource in many parts of the world, alternatives to use of fresh water have to be considered. Especially irrigation of agricultural areas needs a lot of water.

One of the most easily accessible resources of water is effluent water. By treating the effluent water biologically and by filtration it can without any dangers be used for irrigation purposes, as there is no need for water with drinking water quality for this purpose.

By adding even more sophisticated treatment to the process, like membranes and disinfection, the effluent water can be used also as a resource for producing potable water.

 
Example of treatment of industrial effluents with Filtralite
Plant Papelera Munne paper pulp effluent treatment plant
Place Spain
Volume of water produced 12,00 m3/day
Type of process Biological aerated filter for BOD, COD and SS removal
Results COD In:2000mg/l Out: < 200mg/l
  SS In:200mg/l Out: < 40mg/l
Type of Filtralite delivered Filtralite HC 2.5-5mm
Volume delivered 45 m3
Year of delivery 2004
 
 

Transport and Delivery:
 

Filtralite can be delivered both in bulk and in big bags. The bags can be lifted from the top or they can be placed on pallets thus allowing the use of forklifts for loading and off-loading.